EPA 608 NEC 2023

EPA 608 Type 3 Exam Practice Test 4

Free EPA 608 Type III Exam Practice Test 4. 25 questions covering major repair definition (evaporator), vapor recovery preserving oil, large vacuum pump freeze risk, non-condensables causing high discharge pressure, hot water as best operating-system leak check, heating bottle for vapor charging, water circulation for refrigerant freeze prevention, high head pressure as leak indicator, moisture causing acid formation, large leak system depressurization, R-11 CFC properties and phase-out date, Type III scope for sub-atmospheric systems, centrifugal compressor impeller operation, high-efficiency purge unit, R-245fa as HFC replacement, alkylbenzene oil for R-123, 25 mm Hg EPA recovery requirement, centrifugal surge and prevention, variable inlet guide vanes, leak rate obligations for owners, R-11 production ban, comfort cooling threshold for chilled water systems, rupture disk burst procedure, halide torch and electronic detector use, and ASHRAE Standard 15 monitoring.

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The EPA 608 certification is required by law for any technician who purchases or handles refrigerants. It covers safe handling, leak detection, recovery, and environmental regulations.

Type I covers small appliances (≤5 lbs refrigerant), Type II covers high-pressure systems, Type III covers low-pressure systems, and Universal covers all three. Most HVAC technicians pursue Universal certification.

You must score at least 70% on each section of the exam. The Universal exam has four parts: core, Type I, Type II, and Type III.

Key facts for this test: Under EPA, a major repair means maintenance or service of the evaporator in a low-pressure system. Vapor recovery is preferred over liquid recovery in Type III systems because it does not pull oil out of the system. If non-condensables are present in an operating low-pressure system, expect high discharge (head) pressure. An operating low-pressure system can be leak-checked by applying hot water to raise system pressure briefly above atmospheric.

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EPA 608 Type 3 Exam Practice Test 4 — Question List

Question 1: As per EPA guidelines a major repair means, maintenance or service of which of the following component?

  • Evaporator
  • Filter drier
  • Expansion line

Question 2: Which of the following recovery method does not pull the oil from the system during evacuation?

  • Vapor recovery
  • Liquid recovery

Question 3: If a large vacuum pump is used during evacuation …………….

  • It may cause freezing of trapped water
  • The evacuation process will speed up
  • The refrigerant may get freeze in the evacuation hoses

Question 4: If non condensables present in the operating refrigeration system ………………………….

  • The refrigerant leak rate will increase
  • The discharge pressure increases
  • The moisture present in the system freezes
  • Spoils condenser coil

Question 5: Which of the following is the best leak checking method in operating low pressure refrigeration system?

  • Hot water
  • Pressurizing with Nitrogen gas
  • Pressurizing with oxygen
  • Hydro-static tube unit.

Question 6: Heating a refrigerant bottle will speed of ………………………….

  • Vapor charging
  • Liquid charging

Question 7: Water must be circulated through chillers during evacuating a system to avoid ……………

  • Refrigerant Freezing
  • Refrigerant leaking
  • Water tube damage

Question 8: In low pressure refrigeration system, which of the following is the good indicator of leak?

  • High head pressure
  • Moisture present in the system
  • Low pressure than atmosphere
  • compressor motor slowing down

Question 9: What happens to the system when moisture presents in an operating system?

  • Acid will form
  • Moisture will freeze
  • Prevents evacuation
  • Refrigerant leakage will happen

Question 10: If a system has a large leak enough to prevent evacuation must be brought to …………………. Before being opened.

  • Atmospheric pressure
  • 10 psig
  • Below atmospheric pressure
  • Below 15 psig.

Question 11: R-11 (CFC-11) was banned from production in 1995. What classification of refrigerant is R-11, and what are its two most notable environmental values?

  • R-11 is an HFC with ODP=0 and GWP=100 — it is being phased down for climate reasons
  • R-11 is a CFC with ODP=1.0 (highest ozone depletion) and GWP=4,750 — production banned December 31, 1995
  • R-11 is an HCFC with ODP=0.055 — in the same family as R-22
  • R-11 is a natural refrigerant with zero ODP — it was banned due to toxicity concerns only

Question 12: What is the defining operating characteristic that makes a refrigerant a "low-pressure" Type III refrigerant?

  • Low-pressure refrigerants operate at exactly 14.7 PSIA — they match atmospheric pressure exactly
  • Low-pressure refrigerants have an evaporator pressure below atmospheric (sub-atmospheric vacuum) during normal chiller operation
  • Low-pressure refrigerants require lower ambient temperature to operate — only used in arctic climates
  • Low-pressure refers to the discharge pressure — these refrigerants have low condenser pressures

Question 13: In a centrifugal chiller, what happens to refrigerant vapor as it passes from the center (eye) to the outer edge of the spinning impeller?

  • The refrigerant cools as it moves outward — the centrifugal force causes temperature drop
  • Centrifugal force accelerates the vapor outward at high velocity; the surrounding diffuser then converts this velocity into higher pressure
  • The impeller traps pockets of refrigerant and mechanically squeezes them, directly increasing pressure
  • The refrigerant moves inward from the outer edge to the center, gaining pressure as it compresses

Question 14: A low-pressure chiller's purge unit has been running much more frequently than usual. What does this indicate, and what should a technician do?

  • High purge run time means the chiller is working harder than normal — increase the chilled water flow rate
  • High purge run time indicates air is entering through a system leak — locate and repair the leak
  • High purge run time is normal in hot summer weather — it increases automatically with outdoor temperature
  • High purge run time means the purge unit is malfunctioning — replace it immediately

Question 15: What makes R-245fa (HFC-245fa) the preferred long-term refrigerant for new low-pressure centrifugal chiller designs?

  • R-245fa is preferred because it operates at high pressure, making leak detection easier
  • R-245fa has zero ODP as an HFC — not subject to Montreal Protocol phase-out, providing long-term regulatory stability for new equipment investments
  • R-245fa is cheaper than R-123 to produce — it is the economical choice only
  • R-245fa has zero ODP and zero GWP — it has no environmental impact at all

Question 16: A technician is retrofitting an R-11 chiller to R-123. The existing system uses mineral oil. What must be done to the oil before charging with R-123?

  • Leave the mineral oil — it is compatible with all HCFC refrigerants including R-123
  • Replace the mineral oil with alkylbenzene (AB) oil — mineral oil is incompatible with R-123 at cold temperatures and will cause deposits
  • Drain a small amount of mineral oil to make room for R-123 — partial oil change is sufficient
  • Add POE oil on top of the mineral oil — the mixture will be compatible with R-123

Question 17: A technician has recovered most of the refrigerant from an R-123 chiller by pushing it out under pressure. The system still has some vapor remaining. What must be done next before the system can be opened?

  • Open the system immediately — once the liquid is removed, vapor recovery is not required
  • Pull a final vacuum to 25 mm Hg absolute using recovery equipment and verify with a micron gauge before opening
  • Add nitrogen to atmospheric pressure first, then open the system without further vacuum
  • The system can be opened at any vacuum level — the 25 mm Hg requirement only applies to high-pressure systems

Question 18: What audible and physical signs indicate that a centrifugal chiller is surging, and why is this dangerous?

  • Surge produces no sound — it can only be detected by measuring discharge pressure
  • Surge produces a loud thump or bang with vibration — dangerous because flow reversal shocks bearings and impeller blades
  • Surge causes the chiller to make a high-pitched whine — it is not dangerous and clears on its own
  • Surge produces steam from the condenser — it means the condenser water temperature is too high

Question 19: What percentage of full load capacity can a centrifugal chiller typically reach before hot gas bypass must engage to prevent surge, when using variable inlet guide vanes (IGVs) alone?

  • 5% of full load — IGVs can reduce capacity to near zero without any surge risk
  • Approximately 10–25% of full load — below this, refrigerant flow is too low for stable centrifugal compression and hot gas bypass must engage
  • 50% of full load — centrifugal compressors can only operate at half capacity or above without surging
  • IGVs have no effect on surge — surge is prevented only by the hot gas bypass valve

Question 20: A building owner decides not to repair a leaking 2,000 lb R-11 chiller because the refrigerant is expensive and they plan to replace the chiller "someday." The system leaks 400 lbs per year. Is the owner in compliance with EPA Section 608?

  • Yes — there is no requirement to repair if the owner intends to replace the equipment eventually
  • No — 20% leak rate exceeds the 15% comfort cooling threshold; repair is mandatory within 30 days regardless of replacement plans
  • Yes — R-11 systems are exempt from leak repair requirements since R-11 production was banned in 1995
  • No — but only if the chiller is in a state with its own stricter regulations

Question 21: Since R-11 production was banned in December 1995, where does the R-11 that is still used in existing chillers come from?

  • R-11 is still manufactured under special EPA permit for existing chiller use
  • Reclaimed R-11 — recovered from decommissioned equipment, purified to AHRI 700 standards, then resold for existing chiller maintenance
  • R-11 is imported from countries that do not follow the Montreal Protocol
  • No R-11 is available anywhere — all existing R-11 chillers must be immediately retired

Question 22: Why is a large centrifugal chiller used for building air conditioning subject to the 15% annual leak rate threshold rather than the 35% commercial refrigeration threshold?

  • Centrifugal chillers exceed 50 lbs, which triggers the more strict 15% threshold for all large systems
  • The threshold is determined by APPLICATION not size — comfort cooling systems (building air conditioning) have the 15% threshold regardless of chiller size
  • The 15% threshold is stricter for R-11 specifically because it is an ozone-depleting CFC
  • Centrifugal chillers are always subject to 35% — they are classified as industrial process refrigeration

Question 23: A low-pressure chiller loses cooling water flow on a hot summer day. The evaporator gradually warms up. What will eventually happen if cooling water is not restored?

  • The chiller will automatically switch to air cooling mode if condenser water is lost
  • The refrigerant warms and pressure rises; at 15 PSIG the rupture disk bursts and releases refrigerant into the equipment room
  • Nothing happens — low-pressure systems are designed to operate indefinitely without cooling water
  • The compressor overheats and trips off; the refrigerant remains safely contained

Question 24: A technician uses a halide torch to check an R-11 system for leaks after slightly pressurizing with nitrogen to 5 PSIG. The flame turns green at the shaft seal area. What does this indicate?

  • The green flame means nitrogen from the pressurization is present — the halide torch detects nitrogen
  • Green flame indicates chlorine from R-11 — the nitrogen pressure reversed the normal sub-atmospheric flow, pushing R-11 vapor outward at the shaft seal
  • The green flame is a false positive — halide torches always turn green when nitrogen is used for pressurization
  • Green means no leak — the halide torch only changes color when moisture is present

Question 25: What must be posted OUTSIDE the entrance to a mechanical room containing R-123 centrifugal chillers, according to ASHRAE Standard 15 safety requirements?

  • Nothing is required to be posted outside — all safety information is kept inside the mechanical room
  • Refrigerant type(s), emergency contacts, emergency procedures, and equipment shutoff location must be posted outside the entrance
  • Only a "No Smoking" sign is required outside the mechanical room
  • The EPA certificate of the building owner must be displayed outside the mechanical room
Study Tip: The EPA 608 exam is closed book. Memorize: recovery is required before opening any refrigerant system. Venting refrigerant is illegal. Know the ODP and GWP values for R-22, R-410A, R-134a, R-32, and R-454B.
EXAM CARD EPA 608
Questions25
Time limit45 min
Pass score70%
RegulationEPA Section 608
DifficultyIntermediate
Last reviewedJun 2026

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Source: EPA Section 608 (40 CFR Part 82)